Production capacity

In a bid to assure our customers of best quality and delivery in time, Cai Yi Jie has imported in advanced production machines and trained its workers to the best for producing cardboard floor display, cardboard lama standee,sidekick display and so on. Read each on the below to see how production departments work with each other closely to maximize respective production capacity to greatest extent.  

01.Computer design and Prototype

Data Collecting –Design—Prototyping--Sample confirm --CTP and Die drawing Output High speed Prototyping machine

High speed proofing machine
High speed proofing machine
High speed proofing machine

02.CTP Output

PS Plate baking----PS Plate developing—PS Plate output

CTP (Computer to Plate) is a streamlined process of print production. Streamlined in that takes a finalized file from a computer and outputs it directly to a plate.

In the CTP process, the film step and its associated chemicals and bio hazard are completely eliminated

Auto CTP machine
Auto CTP machine

03.Printing

Roland 800 4C printing machine (Max Printed size1185*1600mm)

1 set---Original from Germany

♢  Roland 800 usually print Clay Coated News Back paper (call “CCNB”),only could print on the coated side. having 250g,300g and 350g as usual. This paper will be used on cardboard display, box ,carton and so on.
♢  Printing Speed: 4000---5000 pcs/hour

Heidelberg 4C printing machine (Max Printed 720*1020mm)

2 sets---Original from Germany

♢  Heidelberg usually print C2S(coated two sides paper),it could printed on both sides, having 157g,210g as usual. This paper will be used on catalogue, brochure, flyers and etc.
♢  Printing Speed: 12000 pcs/hour

KBA 164 5C printing machine (Max Printed 1200*1640mm)

1 set--- Original from Germany

♢  The KBA Rapida 164 in format VIIb (120.5 x 164 cm). With a maximum production speed of 15,000 sph (with high-speed package) and extremely short make ready times.

♢  The new Rapida 164 supersedes the vastly successful Rapida 162 and 162a series, which could rightly be described as institutions on the book printing and packaging markets.
♢  Printing Speed: 15000 pcs/hour

04.Surface Finish

There are 3 main kinds of paper surface treatment: glossy (or matt) PP film , glossy oil and UV treatment. It could help protect the color not fade. For PP film treatment, it also help water-proof and some oil-resistant.
Film laminating speed: 40—70m/second, 3 times fast than those on the market.

Auto film laminating machine
Auto film laminating machine
Auto film laminating machine

05.Paper Lamination

Laminating speed : 2500-3500 pcs/hour

Auto paper laminating machine
Auto paper laminating machine

06.Die Cutting

6 Sets of die cutting machine and 1 set automatic---Ensure the efficiency in mass production
Maximum size: 1800*1200mm

Diecutting machine
Diecutting machine

07.Glue and package

Automatic glue machine, save time and more efficiency, speed up production time and delivery date will comes shorter and shorter, we win the time for you.

Gluing and packing
Gluing and packing
Gluing and packing

08.QC control and shipment

Quality is the center of the product. We strictly control the production process from raw materials to finished products

Raw material test
Raw material test
Final product test
Final product test
Shipment
Shipment
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